March 17, 2005
Practical Case Studies for Maintenance and Reliability Professionals

Why You Should Inspect Electrical Boxes Now

Last July, I was engaged in a routine infrared shoot of our electrical components. The photo below is an untouched photo of the inside of a 480V disconnect. I opened this disconnect for a routine shoot and found a bat pinned across 2 "legs" of this fused disconnect. There were no fuses blown and no apparent detrimental results.

Upon inspection of this disconnect, it was found that a knock-out hole on this box was open. The bat apparently entered the hole in an attempt to find a dark place to sleep.

The moral of the story is that holes on electrical boxes left unplugged not only can be dangerous to humans, but can be an invitation to creatures seeking shelter. This situation could have shorted out the disconnect which could have led to equipment downtime or even fire. Larger creatures have been known to come into contact with electrical components, also causing dangerous results.

(Submitted by Jerry Sexton, Reliability Specialist, Commonwealth Aluminum.)

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